分類: 減速機知識
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蝸輪減速機一般故障原因及改善方法
蝸輪減速機一般故障原因及改善方法 SOLUTIONS AND REASONS FOR THE GENRAL FAULTS OF REDRCTION GEARS
故障情形 FAULT DESCRIPTION
故障原因 REASONS
解決方法 SOLUTIONS
減速機過熱 Overheating
*超負荷運轉 *潤滑油過少或過多
*潤滑油不良或不適當
*油封過度磨擦
*出力軸與傳動裝置連接不當
*Overloading.
*Insufficient or excess lubricant oil.
*Inferior or improper lubricant oil.
*Oil seal is over-rubbed.
*Improper connection between output shaft and transmitting device.
*調整至適當負荷 *依指示加入適量潤滑油
*油排出後加入適當潤滑油
*在油封處滴數滴潤滑油
*調整至適當位置
*Adjust to proper loading.
*Fill in adequate lubricant oil as indication.
*Fill in proper lubricant oil after draining out oil.
*Drop lubricant on oil seal.
*Adjust to proper position.
減速機雜音 Noise
*蝸輪、蝸桿嚙合不良 *軸承損傷或間隙過大
*潤滑油不足
*異物侵入
*Poor fit between worm wheel and worm shaft.
*Bearing damaged or clearance too large.
*Insufficient lubricant oil.
*Invaded by foreign objects.
*修整齒接觸面（請與本公司聯絡） *更換軸承
*依指示加入適量潤滑油
*去除異物並更換潤滑油
*Finish contact surfaces of gears（please contact with us）
*Replace bearing.
*Fill in proper adequate lubricant oil as indication.
*Remove foreign objects and replace lubricant oil.
不正常振動 Abnormal vibration
*傳動裝置固定不良 *蝸輪磨耗或損傷
*軸承磨耗或損傷
*螺栓鬆脫
*異物侵入
*Transmitting device is not fixed.
*Worm wheel worn or damaged.
*Bearing worn or damaged.
*Bolt loosed.
*Invaded by foreign objects.
*將傳動裝置固定 *更換蝸輪（請與本公司連絡）
*更換軸承
*鎖緊螺栓
*去除異物並更換潤滑油
*Fix transmitting device.
*Replace worm wheel（please contact with us）
*Replace bearing.
*Tighten bolt.
*Remove foreign objects and replace lubricant oil.
漏油 Oil leakage
*油封損傷 *迫緊閉（GASDET）破損
*油量過多
*洩油栓鬆脫
*油鏡破損
*Oil seal damaged.
*Gasket damaged.
*Excess oil.
*Oil drain plug loosed.
*Oil gauge damaged.
*更換油封 *更換迫緊
*依指示加入適量潤滑油
*鎖緊洩油栓
*更換油鏡
*Replace oil seal.
*Replace gasket.
*Fill in adequate lubricant oil as indication.
*Tighten oil drain plug.
*Replace oil gauge.
入力或出力軸不轉 Input or output shaft can’t rotate
*蝸輪蝸桿過熱膨脹 *軸承損傷
*異物嵌入
*蝸輪、蝸桿過度磨損
*Worm wheel and worm shaft expanded by overheating.
*Bearing damaged.
*Invaded by foreign objects.
*Excess wear of worm wheel and worm shaft.
*更換蝸輪或蝸桿（請與本公司連絡） *更換軸承
*取出異物並更換潤滑油
*更換蝸輪或蝸桿（請與本公司連絡）
*Replace worm wheel or worm shaft（please contact with us）
*Replace bearing.
*Remove foreign objects and replace lubricant oil.
*Replace worm wheel or worm shaft（please contact with us）.
蝸輪過度磨耗 Worm wheel over-worn
*超負荷 *潤滑油不良或不適當
*潤滑油不足
*軸承磨損
*運轉溫度過高
*Worm wheel and worm shaft expanded by overheating.
*Inferior or improper lubricant oil.
*Bearing damaged.
*Operating temperature too high.
*調整至適當負荷 *更換適當潤滑油
*依指示加入適量潤滑油
*更換軸承
*改善通風環境
*Adjust to proper loading.
*Replace proper lubricant oil.
*Fill in adequate lubricant oil as indication.
*Replace bearing.
*Improve ventilation conditions.
*以上所列為一般故障原因，如有其它故障情形時，請與本公司連絡，我們將會提供最正確之服務。
