| 蝸輪減速機一般故障原因及改善方法
SOLUTIONS AND REASONS FOR THE GENRAL FAULTS OF REDRCTION GEARS |
| 故障情形
FAULT DESCRIPTION |
故障原因
REASONS |
解決方法
SOLUTIONS |
| 減速機過熱
Overheating |
*超負荷運轉
*潤滑油過少或過多
*潤滑油不良或不適當
*油封過度磨擦
*出力軸與傳動裝置連接不當
*Overloading.
*Insufficient or excess lubricant oil.
*Inferior or improper lubricant oil.
*Oil seal is over-rubbed.
*Improper connection between output shaft and transmitting device. |
*調整至適當負荷
*依指示加入適量潤滑油
*油排出後加入適當潤滑油
*在油封處滴數滴潤滑油
*調整至適當位置
*Adjust to proper loading.
*Fill in adequate lubricant oil as indication.
*Fill in proper lubricant oil after draining out oil.
*Drop lubricant on oil seal.
*Adjust to proper position. |
| 減速機雜音
Noise |
*蝸輪、蝸桿嚙合不良
*軸承損傷或間隙過大
*潤滑油不足
*異物侵入
*Poor fit between worm wheel and worm shaft.
*Bearing damaged or clearance too large.
*Insufficient lubricant oil.
*Invaded by foreign objects. |
*修整齒接觸面（請與本公司聯絡）
*更換軸承
*依指示加入適量潤滑油
*去除異物並更換潤滑油
*Finish contact surfaces of gears（please contact with us）
*Replace bearing.
*Fill in proper adequate lubricant oil as indication.
*Remove foreign objects and replace lubricant oil. |
| 不正常振動
Abnormal vibration |
*傳動裝置固定不良
*蝸輪磨耗或損傷
*軸承磨耗或損傷
*螺栓鬆脫
*異物侵入
*Transmitting device is not fixed.
*Worm wheel worn or damaged.
*Bearing worn or damaged.
*Bolt loosed.
*Invaded by foreign objects. |
*將傳動裝置固定
*更換蝸輪（請與本公司連絡）
*更換軸承
*鎖緊螺栓
*去除異物並更換潤滑油
*Fix transmitting device.
*Replace worm wheel（please contact with us）
*Replace bearing.
*Tighten bolt.
*Remove foreign objects and replace lubricant oil. |
| 漏油
Oil leakage |
*油封損傷
*迫緊閉（GASDET）破損
*油量過多
*洩油栓鬆脫
*油鏡破損
*Oil seal damaged.
*Gasket damaged.
*Excess oil.
*Oil drain plug loosed.
*Oil gauge damaged. |
*更換油封
*更換迫緊
*依指示加入適量潤滑油
*鎖緊洩油栓
*更換油鏡
*Replace oil seal.
*Replace gasket.
*Fill in adequate lubricant oil as indication.
*Tighten oil drain plug.
*Replace oil gauge. |
| 入力或出力軸不轉
Input or output shaft can’t rotate |
*蝸輪蝸桿過熱膨脹
*軸承損傷
*異物嵌入
*蝸輪、蝸桿過度磨損
*Worm wheel and worm shaft expanded by overheating.
*Bearing damaged.
*Invaded by foreign objects.
*Excess wear of worm wheel and worm shaft. |
*更換蝸輪或蝸桿（請與本公司連絡）
*更換軸承
*取出異物並更換潤滑油
*更換蝸輪或蝸桿（請與本公司連絡）
*Replace worm wheel or worm shaft（please contact with us）
*Replace bearing.
*Remove foreign objects and replace lubricant oil.
*Replace worm wheel or worm shaft（please contact with us）. |
| 蝸輪過度磨耗
Worm wheel over-worn |
*超負荷
*潤滑油不良或不適當
*潤滑油不足
*軸承磨損
*運轉溫度過高
*Worm wheel and worm shaft expanded by overheating.
*Inferior or improper lubricant oil.
*Bearing damaged.
*Operating temperature too high. |
*調整至適當負荷
*更換適當潤滑油
*依指示加入適量潤滑油
*更換軸承
*改善通風環境
*Adjust to proper loading.
*Replace proper lubricant oil.
*Fill in adequate lubricant oil as indication.
*Replace bearing.
*Improve ventilation conditions. |